Become subject matter expert on all production processes, wastewater treatment and utilities within the facility
Support data collection and analysis of plant metrics and develop new metrics where required to identify improvement opportunities in the following categories:
Environmental, Health and Safety (EHS), Quality, Productivity, Efficiency, and Sustainability
Utilize data collected through plant metrics to identify opportunities for improvement within the plant
Scope, plan and implement improvement initiatives in the plant
Troubleshoot and resolve manufacturing problems that prevent the site from attaining desired performance targets
Support the Quality Team to investigate and resolve internal quality deficiencies and external customer complaints
Lead corrective action and problem solving activities and implement actions as identified
Support new product introductions and scale up initiatives, working with our Research and Development and Technology teams
Support standard operating procedure and work order development and modifications
Assist withdeveloping and administering training on new and existing equipment and products for manufacturing personnel to ensure product/process consistency
Support/Lead Process Safety initiatives, including management of change, pre-start up safety reviews, etc.
Promote safety culture on the plant floor
Capital Project Planning and Execution
Support the development of a 5 year capital project plan for the site
Utilize Michelman’s internal Project and Portfolio Management tool for project tracking and reporting
Execute projects in accordance with Michelman’s stage gate process
Engage key stake holders in all phases of a project from design through start up, including Finance, Procurement, Production, Maintenance, EHS and Quality
Responsible for end to end delivery of capital projects starting with developing project scope and justification through project start up
Responsible for forecasting and managing project cost and schedule throughout the project cycle and providing updates as necessary to the project stake holders
Responsible for reporting site Capital Project metrics within our management tool
Responsible for ensuring all necessary project documentation is developed and saved to ensure all facility documentation accurately reflects plant condition
Other
Must be able to climb stairs, stand for extended periods of time
Must be able to wear required Personal Protective equipment (PPE) for extended periods of time
On call 24x7 for emergency issues
Must be able to accommodate working time as the situation or emergency dictates
Perform related duties as assigned or as the situation dictates
Critical Competencies, Knowledge, Skills, and Abilities
Willingness to work in a team environment
Detailed knowledge of chemical processing equipment including pumps, mixers, valves, heat exchangers, boilers, cooling towers, and compressors
Experience with process instrumentation and control systems
Proficient in standard business office software
Demonstrated independent work initiative, sound judgment, diplomacy, analytical ability and professional demeanor
Excellent analytical, problem solving and organizational skills
Must have the ability to make decisions even in critical situations and under time pressure
Ability to think independently and handle projects through to completion
Able to concurrently multi-task in a time sensitive environment
High levels of self-motivation, initiative, and interpersonal skill
Excellent written and oral communication skills
Ability to build strong working relationships and function effectively at all levels of the organization
Versatile and a results-oriented leader
Education and Experience
7+ years of Process or project engineering
Degree in chemical or mechanical engineer is preferred
Chemical manufacturing or similar background preferred
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